Subjects -> METALLURGY (Total: 59 journals)
 Showing 1 - 10 of 10 Journals sorted alphabetically Acta Metallurgica Slovaca       (Followers: 2) Advanced Device Materials       (Followers: 6) American Journal of Fluid Dynamics       (Followers: 44) Archives of Metallurgy and Materials       (Followers: 9) Asian Journal of Materials Science       (Followers: 4) Canadian Metallurgical Quarterly       (Followers: 21) Complex Metals       (Followers: 2) Energy Materials : Materials Science and Engineering for Energy Systems       (Followers: 24) Graphene and 2D Materials       (Followers: 6) Handbook of Ferromagnetic Materials       (Followers: 1) Handbook of Magnetic Materials       (Followers: 2) High Temperature Materials and Processes       (Followers: 6) Indian Journal of Engineering and Materials Sciences (IJEMS)       (Followers: 11) International Journal of Metallurgy and Alloys       (Followers: 2) International Journal of Metals       (Followers: 7) International Journal of Minerals, Metallurgy, and Materials       (Followers: 12) International Journal of Mining and Geo-Engineering       (Followers: 4) Ironmaking & Steelmaking       (Followers: 5) ISIJ International - Iron and Steel Institute of Japan       (Followers: 26) Izvestiya Vuzov. Poroshkovaya Metallurgiya i Funktsional’nye Pokrytiya (Proceedings of Higher Schools. Powder Metallurgy аnd Functional Coatings)       (Followers: 2) JOM Journal of the Minerals, Metals and Materials Society       (Followers: 35) Journal of Advanced Joining Processes Journal of Central South University       (Followers: 1) Journal of Cluster Science Journal of Heavy Metal Toxicity and Diseases Journal of Iron and Steel Research International       (Followers: 11) Journal of Materials & Metallurgical Engineering       (Followers: 2) Journal of Materials Processing Technology       (Followers: 21) Journal of Metallurgical Engineering       (Followers: 4) Journal of Sustainable Metallurgy       (Followers: 3) Materials Science and Metallurgy Engineering       (Followers: 7) Metal Finishing       (Followers: 20) Metallurgical and Materials Engineering       (Followers: 7) Metallurgical and Materials Transactions A       (Followers: 42) Metallurgical and Materials Transactions B       (Followers: 32) Metallurgical and Materials Transactions E       (Followers: 2) Metallurgical Research & Technology Metallurgical Research and Technology       (Followers: 8) Metallurgy and Foundry Engineering       (Followers: 3) Mining, Metallurgy & Exploration Powder Diffraction       (Followers: 1) Powder Metallurgy       (Followers: 35) Powder Metallurgy and Metal Ceramics       (Followers: 7) Powder Metallurgy Progress       (Followers: 5) Practical Metallography       (Followers: 6) Rare Metals       (Followers: 3) Revista de Metalurgia Revista del Instituto de Investigación de la Facultad de Ingeniería Geológica, Minera, Metalurgica y Geográfica Revista Remetallica       (Followers: 1) Russian Metallurgy (Metally)       (Followers: 4) Science and Technology of Welding and Joining       (Followers: 8) Soldering & Surface Mount Technology       (Followers: 2) Steel Times lnternational       (Followers: 19) Transactions of the IMF       (Followers: 14) Transactions of the Indian Institute of Metals       (Followers: 5) Tungsten Universal Journal of Materials Science       (Followers: 3) Welding in the World       (Followers: 8) Welding International       (Followers: 11) Вісник Приазовського Державного Технічного Університету. Серія: Технічні науки
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 Mining, Metallurgy & ExplorationNumber of Followers: 0      Hybrid journal (It can contain Open Access articles) ISSN (Print) 2524-3462 - ISSN (Online) 2524-3470 Published by Springer-Verlag  [2656 journals]
• Preparation of Pure Nb 2 O 5 from Gabal El-Faliq Pegmatite, South Eastern
Desert, Egypt
• Abstract: The present work is concerned with selective dissolution of niobium from Gabal El Faliq concentrate sample by using fluoride-free process. The chemical analysis of concentrate sample revealed the presence of high amount of ZrO2, Nb2O5, Re2O3, and HfO2 assaying 33.6, 1.99, 4.8, and 1.2%w/w respectively. Several economic minerals including zircon, samarskite, fergusonite, and xenotime were recorded in the studied sample. About 98% of Nb content was selectively dissolved at the optimum conditions of 1:2 concentrate sample: KOH weight ratio, 2.5 h fusion time, and fusion temperature of 550 °C. Organic solvent extraction process using Aliquat 336S in xylene was effectively used for preparing pure Nb2O5 (98.95%).
PubDate: 2019-10-22
DOI: 10.1007/s42461-019-00136-1

• Preface to the MME Special Issue on Critical Minerals Part I
• PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00128-1

• The Occurrence and Concentration of Rare Earth Elements in Acid Mine
Drainage and Treatment Byproducts. Part 2: Regional Survey of Northern and
Central Appalachian Coal Basins
• Abstract: Many modern industries rely on rare earth elements (REEs) to produce products that are essential to both civil and defense applications. In a prior study (Vass et al., 2019), the authors showed that REE grades in acid mine drainage (AMD) and associated byproduct precipitates from AMD treatment (AMDp) warrant evaluation as a feedstock for REE production. The current work extends that effort through a broad survey of 141 AMD treatment sites in Northern and Central Appalachia. In this study, 185 raw AMD and 623 AMDp field samples were obtained and analyzed to assess the REE and major metal concentrations. Results show that an average of 282 μg/L and 724 g/tonne of REEs occur in AMD and AMDp respectively. Additionally, both basins contained similar distributions of REEs, and these distributions tended to favor heavy and critical REEs when compared with traditional REE ore deposits. Geospatial analysis identified a total resource of 340 tonnes stored at the 141 sites sampled in this study. While this analysis did not quantify the basin-wide REE inventory, it does indicate the impact that processing cut-off grades will have on the overall AMDp resource base.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00112-9

• 2019 MPD Student Poster Contest – Winning Abstracts
• PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00127-2

• Selective-Reductive Leaching of Manganese from Low-Grade Manganese Ore
Using Tannic Acid as Reductant
• Abstract: Selective-reductive leaching of manganese from low-grade manganese ore using tannic acid as a reductant in acidic media was demonstrated by XRD, SEM-EDX characterization, and batch leaching studies at room temperature. The pH change in the liquid phase before and after leaching revealed that selectivity of manganese over iron was due to the hydrolysis of iron. The acidity in the liquid phase during leaching was dictated by two mechanisms: proton-consuming reaction (manganese oxide reduction by tannic acid) and proton-producing reaction (ferric ion reduction by tannic acid to produce ferrous ion). Based on the leaching studies, the more prevalent reaction between these two was determined by initial leaching conditions: tannic acid concentration, sulfuric acid concentration, liquid-solid ratio, temperatures, and agitation time. Kinetic studies revealed that maximum recovery was attained within 6-h agitation, which indicated a product layer diffusion process.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00115-6

• Selective Precipitation of High-Quality Rare Earth Oxalates or Carbonates
from a Purified Sulfuric Liquor Containing Soluble Impurities
• Abstract: The purity of rare earth products depends on the ability of the reagents used to selectively promote the precipitation of the rare earth elements (REE) from impurities present in sulfuric liquors. The present study aims at investigating the conditions required to precipitate REE, either as rare earth oxalates or carbonates, from purified rare earth sulfuric liquor with a low Al3+ and UO22+ and a very high Ca2+, Mg2+, Mn2+, and SO42− impurity content. The rare earth sulfuric liquor was obtained in a previous study by the reaction of a rare earth ore with sulfuric acid, pyrolysis at 700 °C/2 h, cooling at 20 °C, and water leaching. The impurities such as Fe3+, Th4+, and PO43− were completely removed from the liquor in two consecutive neutralization steps. In order to recover the REE, the purified rare earth liquor was then treated with oxalic acid and sodium carbonate. Rare earth oxides (REO) precipitated with oxalic acid displayed a very high purity (99.2% w/w) and low impurity content. In contrast, the rare earth carbonates precipitated with sodium carbonate presented a comparatively lower REO content (68.5% w/w) and 94.2% of purity, but with a higher content of impurities. Better precipitating conditions were achieved at 60 °C, compared with 20 °C, and under stoichiometric reagent consumption, with REE precipitation efficiencies higher than 96%. The dosage above the stoichiometric condition caused the precipitation of calcium oxalates and co-precipitation of rare earth sulfates when oxalic acid is used, and precipitation of calcium, manganese, and uranium carbonates and also a co-precipitation of rare earth sulfate when sodium carbonate were used. An integrated flowsheet to produce a high-quality rare earth product from rare earth sulfuric liquor containing some impurities is proposed.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0090-6

• Effect of Base Types on the Properties of MgO Particles Obtained from
Dolomite Ore
• Abstract: This study aimed to produce magnesium oxide (MgO) particles with different properties from dolomite ore using an experimental procedure comprising four stages: sample preparation (S1), HCl leaching (S2), precipitation (S3), and calcination (S4). Three different base sources (NaOH, KOH, and NH4OH) were used as precipitant in the third stage to obtain magnesium hydroxide [Mg(OH)2] from a leachate solution, which was obtained in the second stage. Next, Mg(OH)2 particles generated by different alkali sources were calcined at various temperatures from 600–1000 °C for different durations (1–5 h). The effect of these base types on the properties of each product was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), Brunauer–Emmett–Teller (BET), atomic force microscopy (AFM), and wet chemical analyses. The experimental results indicated that each product was identified as periclase (MgO) mineral, which was produced with a specific surface area (SSA) of 4.49–44.54 m2/g depending on the production conditions. The surface roughness of the MgO particles increased with increasing calcination temperature. SEM analyses showed that MgO particles produced at a temperature of 600 or 800 °C were amorphous, indicating that the process was not influenced by the base type, but MgO crystals were smooth when the calcination temperature was 1000 °C. Finally, it was determined from all experimental findings that MgO particles produced via the addition of NaOH have superior properties (such as higher SSA and lower surface roughness) compared with MgO particles produced with KOH or NH4OH as the alkali source. These properties led to great improvement of its usability in industry.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00122-7

• Circulation of Sodium Sulfate Solution Produced During NiMH Battery Waste
Processing
• Abstract: Hydrometallurgical recovery of rare earth elements (REE) from NiMH battery waste can be performed using sulfuric acid leaching followed by selective precipitation as double salt (REENa(SO4)2·H2O) by adding Na2SO4 as a precipitating agent. The formed double salts can then be further converted with NaOH solution to form REE hydroxides. However, present literature has paid little attention to how to minimize the consumption of reagents in this recovery process. In the current study, a process model was built using HSC Sim software, and metamodeling of the simulated flowsheet was conducted with the design of experiments (DOE), after which the basic functionality of the flowsheet was verified by experimental work, starting from sulfuric acid leaching of spent batteries. As the process is based on chemical circulation internally in the process, the objective was to investigate the accumulation of the elements in solution, specifically Na+, K+, SO42− ions and impurities liberated in the NaOH conversion step. It was found out that metamodeling could be utilized in obtaining first estimate of the process behavior, prior to any experiments. Flowsheet functionality with circulated solution was confirmed, obtaining at best 96.9% La recovery.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0086-2

• A Micro-Scale Investigation of the Adsorption of Collectors on Bastnaesite
• Abstract: A micro-scale investigation was carried out by applying atomic force microscopy (AFM) to study in situ the adsorption of various collectors, i.e., oleic acid, octanohydroxamic acid (HA), and salicylhydroxamic acid (SHA), on bastnaesite in aqueous solutions. The obtained AFM images show that the surface morphology of bastnaesite changes greatly after it comes into contact with the solutions of the collectors, suggesting that all these collectors can effectively adsorb onto bastnaesite. Increasing temperature can facilitate the adsorption of oleic acid onto bastnaesite. Results from attenuated total reflectance–Fourier transform infrared spectrometry (ATR-FTIR) also show that all of these collectors adsorb strongly onto bastnaesite, with strong absorbance spectra being detected. The ATR-FTIR results confirm those obtained by AFM. In general, hydroxamic acid collectors (HA and SHA) adsorb onto bastnaesite mainly in the form of insoluble metal hydroxamate. This specific adsorption mechanism explains that a high selectivity with a moderate collectivity will be achieved with a hydroxamic acid collector for the flotation of bastnaesite.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00118-3

• H 3 PO 4 Production Process Utilizing Phosphatic Clay as Feed Material
• Abstract: Waste phosphatic clay presents a difficult disposal problem and a significant loss of P2O5. Recent developments make this study on the use of phosphatic clay as a feed material for H3PO4 production worthwhile. (a) New data from Florida Industrial and Phosphate Research Institute (FIPR) suggest that the “clay” waste can be effectively treated by improved solid separation coupled with flotation to produce feed material for recovering additional phosphate. (b) The use of “OLI Flowsheet” provides capability to predict performance of aqueous-based processes for a range of possible operating conditions. Using the new FIPR data and “OLI Flowsheet” enabled the design of a new process that can potentially extend the usefulness of current P2O5 ore deposits. Predictions using OLI Flowsheet were able to identify process conditions that effectively overcome the difficulty of high Mg content of phosphatic clay. Estimated manufacturing cost in the current study lead to valuation of the P2O5 content of the phosphatic clay recovered/utilized at 60 to 70% of that of the phosphate rock feed material currently used. Phosphatic clay should be considered as a valuable material that is currently given zero value. The new FIPR data and “OLI Flowsheet” enables the design of a new process that can potentially extend the usefulness of current phosphate ore deposits by extending the fraction P2O5 of recovered.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0074-6

• Direct Pressure Alkaline Leaching of Scheelite Ores and Concentrates
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00109-4

• Episyenites—Characteristics, Genetic Constraints, and Mineral
Potential
• Abstract: Episyenites are sub-solidus, quartz-depleted alkali-feldspar-rich rocks. They form veins and lenticular bodies in granitoid rocks and migmatites in a late- to post-orogenic or anorogenic setting. Leaching of quartz is usually a response to a flux of weakly saline hydrothermal solution in circulation cells above cooling intrusions, where sufficient fluid-rock ratios and thermal gradients are achieved. Fluid Si-undersaturation is achieved by rapid cooling within the field of retrograde Si solubility or by temperature and pressure increase outside retrograde conditions. Some quartz may also be consumed in metasomatic reactions and in response to pressure fluctuation in sealed episyenite bodies. The small size and overall rarity of episyenites imply that conditions for episyenite formation are not commonly encountered in the crust. In addition to quartz depletion, episyenites record complex histories of metasomatic alteration and hydrothermal mineral growth. Nearly all episyenites have undergone Na-metasomatism, which may have led to the formation of nearly monomineralic albitite, and which is occasionally followed by late K-metasomatism, phyllic alteration, and argillization. Depending on the effectiveness of later compaction, recrystallization and vug-filling episyenites may preserve the macroscopic porosity formed by quartz dissolution and brittle deformation. Vuggy episyenites can act as significant sinks for metals carried by crustal fluids and host many significant U, Sn, and Au deposits worldwide. Rare earth-critical syenitic fenites around alkaline intrusions share mineralogical and genetic traits with episyenites.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00120-9

• Application of PVC as Novel Roasting Additive in Vanadium Extraction from
Stone Coal
• Abstract: In order to search for a more economical and effective roasting additive for extracting vanadium from stone coal and solve the question of the disposal of PVC waste, PVC waste was proposed as a novel roasting additive to enhance extraction of vanadium from stone coal and realize the comprehensive utilization of resources. By adding this roasting additive, the leaching rate of vanadium reached 94.5% under the conditions that the PVC waste addition was 10 wt%, the roasting temperature was 800 °C, the roasting time was 1 h, the sulfuric acid concentration was 15 vol%, the liquid-to-solid ratio was 1.5 cm3/g, the leaching temperature was 95 °C, and leaching time was 4 h, which increased by 8.4% compared with that of blank roasting. The thermodynamics calculation showed that the decomposition reaction of mica was performed easier with the participation of HCl produced by pyrolysis of PVC. Meanwhile, The SEM-EDS and aperture test analyses demonstrated that more cracks and voids appeared in the roasted sample by roasting with PVC waste, which could facilitate the release and extraction of vanadium. Additionally, the TG-DSC analyses indicated that PVC could provide large amounts of heat for the roasting process to promote the decarbonization and roasting efficiency of stone coal because of its high calorific value.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0084-4

• Leaching Process and Mechanism of Weathered Crust Elution-Deposited Rare
Earth Ore
• Abstract: The leaching processes and mechanisms of weathered crust elution-deposited rare earth (RE) ores with ammonium sulfate were investigated for their high efficiency and low consumption exploitation. The leaching process is a typical reversible heterogeneous ion exchange reaction in liquid–solid systems. The raw ore and leached tailings were analyzed by SEM and FTIR. Results indicated that no dissolution or structural changes of the ores occurred during the leaching process. The migrations of RE3+, Al3+, and $${\mathrm{NH}}_4^{+}$$ in the leaching process were studied under various liquid–solid ratios. With increasing liquid–solid ratio, the content of $${\mathrm{NH}}_4^{+}$$ adsorbed on clay mineral by physical effect decreased, $${\mathrm{NH}}_4^{+}$$ adsorbed by ion-exchange increased, and the content of exchanged RE and Al increased until reaching equilibrium. The adsorption capacity of the RE ores for $${\mathrm{NH}}_4^{+}$$ remained about 0.61–0.63 mg/g. It was difficult to desorb $${\mathrm{NH}}_4^{+}$$ from RE ores with washing water alone. The leaching mechanism of Al was the same as RE, but the leaching of Al slightly lagged behind RE. At the optimal liquid–solid ratio of 0.4:1, the leaching efficiencies of RE and Al were 95.51% and 90.99%, respectively, and 56.65% of $${\mathrm{NH}}_4^{+}$$ remained in the leachate. After impurity removal and RE precipitation, the leachate can be reused by replenishing fresh leaching agent. The aim of this study is to enhance the leaching process of RE, restrain the leaching of impurities, and decrease the consumption of leaching agents.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00116-5

• Upgrading of Phosphate Fines by Fatty Acid Flotation Using Amylase Enzyme
as a Surface Modifier
• Abstract: Phosphate fines (size ≤ 45 μm), from the Red Sea Region, Egypt, were subjected to beneficiation process to recover the phosphorite grains from such fines. The sample is characterized by low P2O5 content (18.78%) associated with gangue minerals such as silica (22.77% SiO2) and carbonate (2.01% MgO) indicating its low grade. Phosphate pre-concentrate was prepared by gravity separation, using Falcon, where 63.37% of the phosphate, with 24.94% P2O5, 1.46% MgO, and 10.54% SiO2, was firstly recovered reducing the mass flow to the subsequent beneficiation process. However, the gravity tailing was the feed for the reverse phosphate flotation using bench scale column flotation where oleic acid was used as a carbonate gangue collector and amylase enzyme as a phosphate depressant. Under the appropriate flotation conditions (0.1% amylase, 5·10−4 mol/dm3 oleic acid, and temp. 30 °C), phospho-concentrate assaying 0.61% MgO, 13.14% SiO2, and 27.85% P2O5 with a P2O5 recovery of 55.45%, was finally obtained without the use of expensive depressants, e.g., phosphoric acid or sodium silicate. A tentative flow sheet for the whole process was postulated.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00126-3

• Petromineralogical Studies of Late Paleocene–Middle Eocene Phosphate
Nodules in the Subathu Basin of Solan District, Himachal Pradesh
• Abstract: The Late Paleocene–Middle Eocene phosphate nodules of Solan District of Himachal Pradesh belong to green facies of Subathu Formation of Sirmur group. Field observations indicate sporadic distribution of phosphatic nodules in the yellow brown to rusty brown, buff-colored bleach shales. Phosphatic nodules are dull earthy to dark grayish in color and break with sharp and conchoidal surfaces. Studies of phosphatic nodules using petrological microscope, X-ray diffractometry, and scanning electron microscopy (SEM) attached with energy dispersive X-ray (EDX) reveal that cryptocrystalline apatite (fluorapatite) is the dominant phosphate mineral. Silt sized silica is the dominant gangue, whereas pyrite and muscovite are present as minor gangue. The phosphate minerals occur as oolites, pellets, and cryptocrystalline apatite in the groundmass. Silica veins form a network replacing the original phosphatic matrix. Brown to brownish black color may be attributed by the organic matter in the phosphatic nodules. Completely phosphatized radiolaria and partially pyritized planktonic foraminifera are observed. There is corroboration of organic matter in the form of microbial filaments in the groundmass of apatite. The findings in the present investigation indicate that the different forms of the minerals, their texture, and distribution in the phosphatic nodules might be due to environmental vicissitudes in oxidizing to reducing conditions followed by replacement processes. Presence of microbial filaments may be due to the active role of microorganisms during the formation of these phosphatic nodules.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0082-6

• The Occurrence and Concentration of Rare Earth Elements in Acid Mine
Drainage and Treatment By-products: Part 1—Initial Survey of the
Northern Appalachian Coal Basin
• Abstract: The conventional rare earth element (REE) industry has historically sought to develop ore deposits where geologic processes have produced mineralized zones with commercially attractive REE concentrations. These deposits are extremely uncommon, particularly in the USA. Given the criticality of these materials and the need for sustainable domestic supply, the current research seeks to leverage other autogenous processes that lead to concentrated REE resources. One such process is the generation of acid mine drainage (AMD). AMD is very common in many coal mining districts and results from the exposure and oxidation of pyrite during mining. During the generation and migration of AMD, liberated sulfuric acid mobilizes several metal ions including REEs. Treatment of AMD is required under U.S.C §1251, the Clean Water Act, and often consists of neutralization, oxidation, and metal hydroxide precipitation. To investigate the deportment of REEs during this process, a field sampling campaign was undertaken, whereby the concentration of REEs in AMD and AMD precipitates was measured directly. In the nine sites evaluated in this study, the REE concentrations of the precipitates varied from 29 to 1286 ppm with an average of 517 ppm among the sampled sites. The individual elements were enriched compared with the associated bulk Northern Appalachian (NAPP) coal material by factors ranging from 3 to 15. Furthermore, the distribution of REEs in all precipitate samples favored the heavy REEs (HREEs) when compared with traditional REE ores. This research represents the first part of multi-part research endeavor to characterize, classify, and determine the practicality of refining REEs from AMD and its by-products.
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-0097-z

• A Field Survey of Rare Earth Element Concentrations in Process Streams
Produced by Coal Preparation Plants in the Eastern USA
• Abstract: A field study was undertaken to experimentally measure the concentrations of rare earth elements (REEs) contained in the process streams generated by a group of 20 coal preparation plants located in the eastern USA. For each site, representative samples of clean coal product, coarse refuse, and fine refuse were collected. Each sample was then partitioned into preselected size and density classes by wet screening/sieving and float-sink testing. The resultant products were dried and subjected to laboratory analyses to determine ash contents and rare earth element concentrations including Yttrium and Scandium. A detailed analysis of the database generated by this exercise showed that coal-based products from these preparation plants contained significant quantities of rare earth elements. In particular, the coarse refuse streams currently discarded by the 20 plants examined were found to contain a sufficient tonnage of REEs to satisfy the current domestic demand for these important elements. The data also showed a strong positive correlation between ash content and REE concentration, which suggested that the primary association of REEs in eastern USA bituminous coal sources is likely within fractions containing inorganic impurities. This association was well described using a simple power equation relating ash content and REE concentration. The ratio of heavy-to-light rare earth elements was discovered to be significantly higher in organically rich fractions of clean coal, suggesting that mineral impurities intimately associated with carbonaceous matter have elevated concentrations of heavy rare earth elements. A similar trend was observed for a grouping of rare earth elements (Y, Nd, Eu, Tb, and Dy) that are likely subject to near-term supply shortages. Finally, the database showed that a linear correlation existed between La for many REEs of interest, although there were several notable exceptions for some high-value REEs (Lu, Pr, and Tb).
PubDate: 2019-10-01
DOI: 10.1007/s42461-019-00124-5

• Numerical Investigation of the Effect of a Novel Wet Scrubber on Dust
Reduction in an Underground Coal Mine
• Abstract: Controlling dust generation and keeping it below permissible limits to meet federal dust standards at the working face of a room-and-pillar coal mine is a challenge for a mine operator. With the recent changes in federal dust regulations requiring lower worker exposure, maintaining compliance has become increasingly difficult. The current most effective practice of dust control at a continuous miner face in an underground mine is the use of a flooded-bed scrubber. A study carried out by the National Institute for Occupational Safety and Health (NIOSH) indicated that a flooded-bed scrubber could achieve cleaning efficiencies between 58 and 90%. But, the operation of such a system is maintenance intensive. The flooded-bed scrubber screen becomes clogged with dust particles and requires frequent cleaning to maintain performance. However, the dust control issue is not solely a mining industry problem. Other industries face similar issues. The University of Kentucky collaborated with Toyota Motor Manufacturing on the development of a novel wet scrubber, called the vortecone scrubber, for capturing oversprayed paint particles in automotive paint booths. The vortecone scrubber achieved a cleaning efficiency of 99% and required minimal maintenance. This study aims to assess the ability of this vortecone scrubber to capture respirable dust in an underground coal mine. The paper presents the results of computational fluid dynamics (CFD) modeling of this vortecone scrubber. It discusses the effects of air quantity and dust particle size on the performance of the scrubber.
PubDate: 2019-09-16
DOI: 10.1007/s42461-019-00135-2

• Estimation of the Fluid Velocity Profile in the Stratification Zone of a
Falcon Concentrator
• Abstract: The Falcon concentrator is capable of separating minerals in fine size classes based on their differential density. Separation of mineral particles depends upon the fluid flow characteristics and relative movement of particles in a fluid. In the present study, a fluid flow characteristic inside the Falcon concentrator was established through experimentation and modeling. The Falcon concentrator has two fluid entry points: (a) Fluid entering through gravity assisted feeding system and (b) Fluid entering through the fluidized hole on the concentrator wall. In order to identify the role of fluid entering the concentrator, a tracer was injected into the system. As per the tracer based experimentation, it was established that fluid entering through the gravity based feeding system is responsible for thin flowing film formation in the stratification zone where particles are stratified based on their relative density. The momentum balance and continuity equations were simplified for a high centrifugal force field, and the fluid velocity profile was estimated inside the thin flowing film. Estimated fluid flow profiles will help to simulate the particle trajectories inside the Falcon concentrator. The influence of rotational speed, fluid flow rate, and cone angle on the fluid velocity profile were investigated. Fluid thickness over the concentrator wall is also estimated, and it is typically of the order of ~150–200 μm.
PubDate: 2019-09-13
DOI: 10.1007/s42461-019-00133-4

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