Abstract: The microstructures of steel bars were studied by X-ray photoelectron spectroscopy (XPS), and the mechanism of corrosion of steel bars under the corrosion factors was elucidated. The results show that the passivation film and corrosive surface of the steel surface in the solution of the chloride-containing salt were coarser and the surface state was denser. The main corrosion products are FeOOH and FeO. The surface of the steel immersed in the simulated carbonized solution had loose pores. The main components are FeOOH, Fe3O4, and Fe2O3. The surface of the steel bar has a large amount of yellowish brown corrosion products in the simulated carbonization and chloride salt. The surface of the corrosion products was stripped and the main components are FeOOH, Fe3O4, and FeCl3, where the content of FeOOH is as high as 60%. The peak value of iron is gradually increased from the simulated chloride salt solution to the carbonized solution to the combined effect of carbonation and chloride salt; the iron oxide content is increased and corrosion of steel is obviously serious. PubDate: Tue, 19 Jun 2018 00:00:00 +000
Abstract: We modified the content of rare-earth elements (REE) in the flux-cored wire used to produce welds of high-strength low-alloy (HSLA) steel. The effect of REE addition on the microstructure as well as on the mechanical and electrochemical properties of the welded metal (WM) was investigated. REE-modified welded metals show very different responses during electrochemical impedance spectroscopy and the potentiodynamic polarization tests. The results indicate that the addition of REE of 0.3 wt.% facilitates a more uniform microstructure and improves both mechanical properties and corrosion resistance in welded metals. PubDate: Tue, 12 Jun 2018 00:00:00 +000
Abstract: Oil and gas production and petrochemical plants in the Arabian Gulf are exposed to severe environmental conditions of high temperature and humidity. This makes these plants susceptible to chloride-induced stress corrosion cracking (CSCC). The laboratory testing fails to provide the exact field environmental conditions. A cost efficient field test setup for CSCC was designed and developed for the Arabian Gulf. The setup included designing self-sustained loading devices, samples, and sample racks. The samples were exposed to a stress equivalent to 80% and 100% of their yield strength. This paper describes the developed test procedures to establish testing with high level of accuracy and repeatability. It also discusses the design aspects and the challenges that were met. PubDate: Thu, 07 Jun 2018 09:03:13 +000
Abstract: This paper reviews the most recent available literature relating to the electrochemical techniques and test procedures employed to assess tribocorrosion behaviour of passive materials. Over the last few decades, interest in tribocorrosion studies has notably increased, and several electrochemical techniques have been adapted to be applied on tribocorrosion research. Until 2016, the only existing standard to study tribocorrosion and to determine the synergism between wear and corrosion was the ASTM G119. In 2016, the UNE 112086 standard was developed, based on a test protocol suggested by several authors to address the drawbacks of the ASTM G119 standard. Current knowledge on tribocorrosion has been acquired by combining different electrochemical techniques. This work compiles different test procedures and a combination of electrochemical techniques used by noteworthy researchers to assess tribocorrosion behaviour of passive materials. A brief insight is also provided into the electrochemical techniques and studies made by tribocorrosion researchers. PubDate: Thu, 07 Jun 2018 00:00:00 +000
Abstract: This study addresses the potential usage of various herbaceous plants extract including betel leave extract (BLE), green tea (GTE), turmeric (TE), belalai gajah (BGE), garlic extracts (GE), and manjakani extracts (ME) as future biocides of SRB that are natural and nontoxic. Study revealed that retardation of growth was obtained after addition of 5mL of natural biocides to 100 mL of the culture. Reduced biomass growth was observed with most of the tested biocides, dictated by lower biomass contents accepts for ginger and garlic. The planktonic growth was successively suppressed with addition of GTE, TE, and BGE, where the biomass production was decreased by more than 80.0% compared to the control experiments. GRE increased the growth of planktonic bacteria while the GE induced the formation of biofilms, showed by increase in biomass productions with over 23.4% and 77.46% enhancements, respectively. These results suggest that turmeric, green tea, and belalai gajah plants extracts are highly potential biocidal agents for mitigating SRB, thus controlling the effect of MIC on metal surfaces. However, the chemical stability, potential toxicity, and consistent performance of the extracts need further investigation for optimization of its use on a real field scale. PubDate: Tue, 05 Jun 2018 07:06:32 +000
Abstract: This paper considers the factors influencing the formation and development of stress corrosion defects detected during the inspection and overhaul of the main gas pipeline section. The surveyed gas pipeline is made of large diameter steel pipes made by controlled rolling, produced by various companies, with the predominance of pipes produced by the Khartsyzsk Pipe Plant (KhPP). The correlation between the geometric parameters of defects is described, which makes it possible to estimate the depth of cracks by external parameters. Mechanical tests by cyclic loading of samples containing cracks, based on the site operation data for the last 11 years, showed no crack growth in the absence of a corrosive medium. Micro-X-ray spectral analysis of metal and corrosion products showed no trace of the influence of hydrogen sulphide and nonmetallic inclusions (sulphides) on the development process of SCC. According to the results of the research, the process of development of stress corrosion on the main gas pipelines located in the European part of the Russian Federation is described. The organization operating the gas pipeline is recommended to take into consideration the results of this work during drawing up their repair plan. PubDate: Sun, 03 Jun 2018 00:00:00 +000
Abstract: This study aims to determine the effect of calcium stearate on concrete. Three kinds of concrete quality are studied, namely, 20, 30, and 40 MPa. Tests performed in the laboratory comprise a compressive strength test and an infiltration test of chloride ion content. The specimens used were cylinders with a diameter of 150 mm and height of 300 mm. The chloride ion infiltration test was carried out on a cube with sides of 150 mm. The infiltration of ions into the concrete was examined at depths of 1, 2, 4, 6, and 8 cm. Four dosages of calcium stearate were added to the concrete, namely, 0, 0.25, 1.27, and 2.53% for 20 MPa concrete; 0, 0.21, 1.07, and 2.48% for 30 MPa concrete; and 0, 0.19, 0.90, and 1.87% for 40 MPa concrete. The results of compressive strength tests indicate that the amount of calcium stearate that could be safely applied to the concrete was 0.25% of the weight of cement. On the other hand, the infiltration of chloride ions at a depth of 6 cm from the unprotected concrete surface decreased by 87, 69, and 113% for the 20, 30, and 40 MPa concrete, respectively, compared to concrete without calcium stearate. The test shows that the use of calcium stearate in concrete significantly increases its resistivity against corrosion attacks because, in the absence of chloride ions, the process of corrosion does not take place in the concrete. PubDate: Sun, 03 Jun 2018 00:00:00 +000
Abstract: The deterioration of metals under the influence of corrosion is a costly problem faced by many industries. Therefore, particle-reinforced composite coatings are being developed in different technological fields with high demands for corrosion resistance. This work studies the effects of nanoplatelet reinforcement on the durability, corrosion resistance, and mechanical properties of copper-nickel coatings. A 90 : 10 Cu-Ni alloy was coelectrodeposited with nanoplatelets of montmorillonite (Mt) embedded into the metallic matrix from electrolytic baths containing 0.05, 0.10, and 0.15% Mt. X-ray diffraction of the coatings indicated no disruption of the crystal structure with addition of the nanoplatelets into the alloy. The mechanical properties of the coatings improved with a 17% increase in hardness and an 85% increase in shear adhesion strength with nanoplatelet incorporation. The measured polarization resistance increased from 11.77 kΩ·cm2 for pure Cu-Ni to 33.28 kΩ·cm2 for the Cu-Ni-0.15% Mt coating after soaking in a simulated seawater environment for 30 days. The incorporation of montmorillonite also stabilized the corrosion potential during the immersion study and increased resistance to corrosion. PubDate: Sun, 03 Jun 2018 00:00:00 +000
Abstract: Acid gases, such as CO2, H2S, and/or sulfur in oil industry’s production fluids, can be responsible for both general and localized corrosion, acting with different mechanisms, which depend on chemical and physical properties of the produced fluids. Materials selection for handling such fluids is performed by combining experience with suggestions from standards and regulations. A good deal of knowledge is available to predict corrosion rates for CO2-containing hydrocarbons, but the effect of high H2S pressure is less understood, mainly due to the difficulty of performing laboratory tests in such challenging conditions. For instance, the so-called NACE solution to assess SSC (Sulfide Stress Cracking) susceptibility of steels is a water-based solution simulating production fluids in equilibrium with one bar bubbling H2S gas. This solution does not represent environments where high gas pressure is present. Moreover, it does not take into account the corrosive properties of sulfur and its compounds that may deposit in such conditions. Besides, properties of high pressure gases are intermediate between those of a gas and those of a liquid: high pressure gases have superior wetting properties and better penetration in small pores, with respect to liquids. These features could enhance and accelerate damage, and nowadays such conditions are likely to be present in many production fields. This paper is aimed to point out a few challenges in dealing with high pressure gases and to suggest that, for materials selection in sour service, a better correspondence of test conditions with the actual field conditions shall be pursued. PubDate: Tue, 29 May 2018 00:00:00 +000
Abstract: The AZ91D magnesium alloy was immersed in 3.5 wt.% NaCl solution at room temperature for times ranging from 1 minute up to 72 hours. The aim was to investigate the evolution of the corrosion process using confocal laser scanning microscopy (CLSM), electrochemical impedance spectroscopy, and X-ray photoelectron spectroscopy. The microstructure of the as-received alloy was initially characterized by optical microscopy and scanning electron microscopy (SEM). The crystalline phases were identified by X-ray diffractometry. The main phases were primary-α, eutectic-α, and β (Mg17Al12). Vickers microhardness markings were made on the surface of one etched sample to facilitate the identification of the same region at each different immersion time, thus enabling the observation of the corrosion process evolution. Corrosion initiates at the grain boundaries of the eutectic microconstituent and, then, propagates through primary α-grains. The β-phase was less severely attacked. PubDate: Tue, 29 May 2018 00:00:00 +000
Abstract: This study examines the phase stability of perovskite SrTiO3 in Na2SO4 + 50 wt.% V2O5 and Na2SO4 + 10 wt.% NaCl environments at 900°C. Hot corrosion results show the formation of Sr2VO4, SrV2O6, and SrTiV5O11 phases in Na2SO4 + 50 wt.% V2O5 environment and Sr3Ti2O7, Na4TiO4, and TiO2 phases in Na2SO4 + 10 wt.% NaCl environment. Morphological observations revealed the austerity of hot corrosion attack on SrTiO3. The Sr2+ ions leached out from SrTiO3 and reacted with corrosive environments. These observations clearly indicate the destabilization of SrTiO3 in both environments. PubDate: Tue, 22 May 2018 00:00:00 +000
Abstract: Corrosion behavior of Al 7075, Al 2024, and Al 6061 in the Red Sea water was studied using weight loss (WL) measurements and potentiodynamic polarization (PDP) technique. The corrosion patterns and corrosion products formed on Al alloys were characterized using optical photography (OP), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS). The results showed that WL data were consistent with bimodal model rather than the power law function and the corrosion rates exhibit a continuous decrease with exposure time. The increasing order of the Red Sea corrosivity on the studied Al alloys can be given as follows: Al 6061 < Al 2024 < Al 7075. The results of temperature effect revealed that an increase in temperature resulted in an increase in both anodic and cathodic current density and a decrease in corrosion potential. Al 7075 was less influenced by temperature than the other alloys. Pitting corrosion was the predominant corrosion pattern detected on all Al alloy surfaces after prolonged immersion in the Red Sea water. The appearance of S peak in EDS spectra of Al 7075 after corrosion gives an indication of the contribution of bacteria in the corrosion process. PubDate: Mon, 21 May 2018 00:00:00 +000
Abstract: Susceptibility to hydrogen-induced cracking of API 5L B and X52MS low-carbon steels in NACE 177-A, 177-B, and 284-B solutions has been investigated by the present work. A metallographic analysis of these steels was performed before and after NACE TM0284 standard testing. Corrosion products were characterized by scanning electron microscopy and X-ray dispersive energy spectrometry, which were subsequently identified by X-ray diffraction. Thus it was found that pH directly affects the solubility of corrosion products and hydrogen permeation. Both steels showed generalized corrosion in solution 177-A, and a discontinuous film was formed on their surfaces in solution 177-B; however, only the API 5L B steel failed the HIC test and exhibited greater crack length ratio in solution 177-A. In solution 284-B whose pH is higher, the steels exhibited thick mackinawite films with no internal cracking. PubDate: Mon, 14 May 2018 00:00:00 +000
Abstract: This work focuses on the pitting corrosion of ventilation grilles operated in swimming pool environments. The ventilation grille was made by resistance welding of stainless steel rods. Based on the macroscopic and microscopic examinations, the mechanism of the pitting corrosion was confirmed. Chemical composition microanalysis of sediments as well as base metal using scanning electron microscopy and energy-dispersive spectroscopy (SEM-EDS) method was carried out. The weldments did not meet the operating conditions of the swimming pool environment. The wear due to the pitting corrosion was identified in heat affected zones of stainless steel weldment and was more severe than the corrosion of base metal. The low quality finish of the joints and influence of the welding process on the weld metal microstructure lead to accelerated deposition of corrosion effecting elements such as chlorine. PubDate: Wed, 09 May 2018 00:00:00 +000
Abstract: Surface characteristics of anodic films formed on electropolished and nonelectropolished titanium substrates have been evaluated using different sets of anodisation parameters at room temperature. Surfaces were analysed by light microscopy, Raman spectroscopy, scanning electron microscopy, and X-ray diffraction. The formation of TiO2 anatase phase was only detected on nonelectropolished substrates and there seems to be a larger amount of anatase as samples are anodised; consequently, the smallest crystals were obtained at the highest frequency of pulsed current. EIS results showed that there is no difference in the degree of compactness along the layer thickness. PubDate: Sun, 06 May 2018 00:00:00 +000
Abstract: The corrosion and leaching behaviour of a new ternary Sn-0.7Cu-0.05Ni alloy in 3.5 wt.% NaCl solution is reported herein. Potentiodynamic polarization measurements show that Sn-0.7Cu-0.05Ni has the highest corrosion rate. Results of the 30-day Sn leaching measurement show that Sn-Cu-Ni joint has slight decrease attributed to the formation of thin passivation film after 15 days. The leaching amounts of Sn are observed to be higher in solder joint than in solder alloy due to the galvanic corrosion happening on the surface. EDS and XRD results of the corroded surface confirm that the corroded product is made up of oxides of tin. PubDate: Wed, 02 May 2018 00:00:00 +000
Abstract: Pulse-potential coelectrodeposition of reduced graphene oxide/zinc (rGO-Zn) nanocomposite coating is directly controlled upon a steel substrate from a one-pot aqueous mixture containing [GO−/Zn2+]δ+ nanoclusters. GO nanosheets are synthesized by modified Hummer’s approach while Zn cations are produced in the solution and deposited on GO nanosheets using anodic dissolution technique. Eventually, nanoclusters are reduced to rGO-Zn film through an electrochemical process. Chemical composition, surface morphology, and corrosion resistance of the thin film are characterized. Results show that the corrosion resistance of rGO-Zn coating is approximately 10 times more than the bare steel. PubDate: Tue, 24 Apr 2018 00:00:00 +000
Abstract: The effect of the deformation structure and annealing temperature on the corrosion of ultrafine-grain (UFG) Fe-Cr alloys with 8 to 12% Cr prepared by equal channel angular pressing (ECAP) was investigated with particular emphasis on the stability of the passivation layer. Fe-Cr alloys were processed by ECAP using up to eight passes at 423 K by the Bc route, followed by annealing at temperatures of 473 to 1173 K for 1 h. Passivity appeared in all alloys as a result of ECAP, and the stability of the passivation layer was evaluated by anodic polarization measurements in a 1000 mol·m−3 NaCl solution. The stability of the passivation layer increased as the degree of deformation became more extensive with successive ECAP passes, and distinct escalation occurred with the formation of a UFG microstructure. In the early stages of annealing at moderate temperatures, the stability of the passivation layer deteriorated, although no visible grain growth occurred, and this effect increased monotonically with increasing annealing temperature. The high degree of stability of the passivation layer on UFG alloys following ECAP can be attributed to the large number of high-angle nonequilibrium grain boundaries, which may lead to Cr enrichment of the surface region. The deterioration of the passivation layer in the early stages of annealing may be attributed to a change in the grain boundaries to an equilibrium state. The present results show that the superiority of as-ECAPed materials of the Fe-Cr alloy to recovered ones by heat treatment can be achieved with 8–10% Cr as observed in 20% Cr. PubDate: Wed, 11 Apr 2018 00:00:00 +000
Abstract: This paper studies behaviours of Cymbopogon citratus leaf-extract and NaNO2, used as equal-mass admixture models, in 3.5% NaCl-immersed steel-reinforced concrete by nondestructive electrochemical methods and by compressive-strength improvement/reduction effects. Corrosion-rate, corrosion-current, and corrosion-potential constitute electrochemical test-techniques while compressive-strength effect investigations followed ASTM C29 and ASTM C33, in experiments using positive-controls for the electrochemical and compressive-strength studies. Analyses of the different electrochemical test-results mostly portrayed agreements on reinforcing-steel anticorrosion effects by the concentrations of natural plant and of chemical admixtures in the saline/marine simulating-environment and in the distilled H2O (electrochemical positive control) of steel-reinforced concrete immersions. These indicated that little amount (0.0833% cement for concrete-mixing) of Cymbopogon citratus leaf-extract was required for optimal inhibition efficiency, η = 99.35%, on reinforcing-steel corrosion, in the study. Results of compressive-strength change factor also indicated that the 0.0833% Cymbopogon citratus concentration outperformed NaNO2 admixture concentrations also in compressive-strength improvement effects on the NaCl-immersed steel-reinforced concrete. These established implications, from the study, on the suitability of the eco-friendly Cymbopogon citratus leaf-extract for replacing the also highly effective NaNO2 inhibitor of steel-in-concrete corrosion in concrete designed for the saline/marine service-environment. PubDate: Sun, 01 Apr 2018 00:00:00 +000
Abstract: We have studied the inhibitory effect of some Monoterpenic Thiosemicarbazones on steel corrosion in 1 M HCl solution. The potentiodynamic polarization and electrochemical impedance spectroscopy were used. The Monoterpenic Thiosemicarbazones have inhibited significantly the dissolution of steel. The inhibition efficiency increased with increasing inhibitor concentration and also with the increase in temperature (293–323 K). Furthermore, the results obtained revealed that the adsorption of inhibitor on steel surface obeys Langmuir adsorption model and the thermodynamic parameters such as enthalpy and activation energy were determined. The scanning electron microscopy combined with dispersive X-ray spectroscopy examinations were used to see the shape of the surface morphology and to determine the elemental composition. Scanning electron microscope (SEM) images show that the surface damage decreases when the inhibitor is added. The quantum chemical calculations using density functional theory (DFT) were performed in order to provide some insights into the electronic density distribution as well as the nature of inhibitor-steel interaction. PubDate: Wed, 21 Mar 2018 00:00:00 +000
Abstract: Twin-Wire Pulsed Tandem Gas Metal Arc Welding process with high welding production efficiency was used to join the girth weld seam of API X80 steel linepipe of 18.4 mm wall thickness and 1422 mm diameter. The macrostructure, microstructure, hardness, and electrochemical corrosion behavior of welded joints were studied. Effects of temperature and Cl− concentration on the corrosion behavior of base metal and weld metal were investigated. Results show that the welded joint has good morphology, mechanical properties, and corrosion resistance. The corrosion resistance of both the base metal and the weld metal decreases with increasing temperature or Cl− concentration. In the solution with high Cl− concentration, the base metal and weld metal are more susceptible to pitting. The corrosion resistance of the weld metal is slightly lower than that of the base metal. PubDate: Sun, 11 Mar 2018 00:00:00 +000
Abstract: Isopropylamine was taken as a raw material to synthesize a new multi-alkyl multiple quaternary-ammonium salts gemini surfactant bis[2-hydroxy-3-(dodecyldimethylammonio)propyl]-isopropylamine dichloride. The structure of the synthetic product was characterized by 1H NMR and FTIR. The surface activity was investigated; the inhibition efficiencies and inhibition mechanism of the synthetic product were studied by weight loss method, electrochemical method, microscopic morphology observation, and adsorption model calculation. The results indicate that cmc of synthetic product was 9.204 × mol/L; when the concentrations were lower than cmc, the inhibition efficiencies rose substantially, which was up to 89.3% with the concentration of 9.204 × mol/L; when they were higher than cmc, inhibition efficiencies were basically unchanged; polarization tests showed that the synthesis product could restrain both anodic and cathodic reactions; when the concentrations were lower than cmc, the adsorption of the synthetic product conformed to the Langmuir model, which formed monolayer on the 2024 Al-Cu-Mg alloy surface; when they were higher than cmc, it formed bilayer, so the adsorption of the synthetic product did not conform to the Langmuir model anymore. PubDate: Thu, 01 Mar 2018 00:00:00 +000
Abstract: Incorporation of nanofillers into the organic coatings might enhance their barrier performance, by decreasing the porosity and zigzagging the diffusion path for deleterious species. Thus, the coatings containing nanofillers are expected to have significant barrier properties for corrosion protection and reduce the trend for the coating to blister or delaminate. On the other hand, high hardness could be obtained for metallic coatings by producing the hard nanocrystalline phases within a metallic matrix. This article presents a review on recent development of nanocomposite coatings, providing an overview of nanocomposite coatings in various aspects dealing with the classification, preparative method, the nanocomposite coating properties, and characterization methods. It covers potential applications in areas such as the anticorrosion, antiwear, superhydrophobic area, self-cleaning, antifouling/antibacterial area, and electronics. Finally, conclusion and future trends will be also reported. PubDate: Tue, 13 Feb 2018 00:00:00 +000
Abstract: The tensile behaviors of corroded steel bars are important in the capacity evaluation of corroded reinforced concrete structures. The present paper studies the mechanical behavior of the corroded high strength reinforcing steel bars under static and dynamic loading. High strength reinforcing steel bars were corroded by using accelerated corrosion methods and the tensile tests were carried out under different strain rates. The results showed that the mechanical properties of corroded high strength steel bars were strain rate dependent, and the strain rate effect decreased with the increase of corrosion degree. The decreased nominal yield and ultimate strengths were mainly caused by the reduction of cross-sectional areas, and the decreased ultimate deformation and the shortened yield plateau resulted from the intensified stress concentration at the nonuniform reduction. Based on the test results, reduction factors were proposed to relate the tensile behaviors with the corrosion degree and strain rate for corroded bars. A modified Johnson-Cook strength model of corroded high strength steel bars under dynamic loading was proposed by taking into account the influence of corrosion degree. Comparison between the model and test results showed that proposed model properly describes the dynamic response of the corroded high strength rebars. PubDate: Mon, 01 Jan 2018 00:00:00 +000
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